• Ultra-Long Flex PCB-02
  • Ultra-Long Flex PCB-01
  • Ultra-Long Flex PCB-03

Ultra-Long Flex PCB

The Ultra-Long Flex PCB is a flexible circuit designed for applications that need both extended length and high flexibility. It is perfect for devices where traditional rigid PCBs won’t fit or work effectively. Whether it’s for wearable technology, medical devices, or automotive systems, this PCB can bend, twist, and stretch without losing its performance. Its long, flexible design allows it to fit into unique product shapes, ensuring it performs well even in compact or unconventional spaces.

  • Material: Polyimide (PI)
  • Copper Thickness:  18um-35um
  • Minimum Line Width/Spacing:0.1mm
  • Via Hole Size:0.1-0.3mm
  • Includes Assemblies for Shipment
  • Common layers: 1-4 layers
  • Appearance Color: Amber, Black

Ultra-Long Flex PCB Description

Overview

The Ultra-Long Flex PCB is designed for applications where long, flexible connections are needed. This PCB is ideal for industries like automotive electronics, where long-distance wiring is required for various components, and for medical devices that need flexible, space-efficient connections. It’s also widely used in automotive battery systems to ensure reliable power distribution, even in compact spaces.

Key Features

  • Long-Distance Connections: This PCB is perfect for linking components over longer distances, making it suitable for complex systems like automotive electronics and medical equipment.
  • Flexible Yet Durable: Even with its long reach, this PCB remains flexible, withstanding regular bending or twisting while still providing reliable performance.
  • Space-Saving Design: Its flexible nature allows it to fit into tight spaces where traditional, rigid PCBs would be too bulky or impractical.
  • Reliable Signal Transmission: It delivers consistent signal integrity over long distances, making it perfect for critical applications in both automotive and medical fields.

Benefits

  • Versatile: Whether you’re working with automotive systems, medical devices, or other compact electronics, this PCB offers the flexibility and durability needed in tough environments.
  • Built for Longevity: Designed to withstand constant movement or vibration, it ensures long-lasting performance in products exposed to frequent use or environmental stress.
  • Cost-Effective: Produced using scalable manufacturing methods, it’s an affordable solution for long-distance, flexible connections.
  • Environmentally Safe: Compliant with RoHS and REACH standards, it meets global environmental requirements.

Applications

The Ultra-Long Flex PCB is widely used in:

  • Automotive Electronics: Connecting parts like sensors, displays, and control systems in vehicles, making it an essential component for modern automotive designs.
  • Automotive Power Batteries: Ensuring reliable connections in battery packs and power management systems, even in tight spaces.
  • Medical Devices: Providing long, flexible connections for portable health monitors and diagnostic equipment.
  • Consumer Electronics: Ideal for connecting components in small, flexible electronics such as smart devices and wearables.

Customization Options

  • Custom Shapes and Sizes: This PCB can be tailored to meet your specific design needs, including unique lengths, shapes, and configurations.
  • Layering Options: Available in single-layer or multi-layer designs, with additional options for gold plating or other finishes to enhance conductivity and durability.

Side Key FPC Specification

Layers 1-4 Type Flexible
Base Material
ED/RA Copper
Customization YES
Copper Thickness 18-35um Finished Thickness Depending on the number of layers
Insulation Material PI Reinforcement Material  PI / Steel Sheet/FR4
Coverlay Amber, Black, White Surface Treatment ENIG
Sample Price Based on actual documents Mold Fee Based on actual documents
Sample Quantity 30PCS Test Fixture Fee Based on actual documents
Sample  Time 7-10Days Batch Lead Time 10-15Days
 Sample Testing Based on actual documents Batch Testing Based on actual documents
Sample Shaping Laser Batch Shaping Die Punching

Q: What is the minimum order quantity?

A: We do not have a minimum order quantity requirement, it depends entirely on the actual needs of the customer.

Q: Can I customize the design?

A: Yes, we offer full customization, including material, layout, and dimensions.

Q: How long does production take?

A: Standard production takes 10–15 working days. Expedited orders can be completed in 7 days.

Q: Do the products meet international standards?

A: Yes, all our products comply with RoHS, REACH, and ISO9001 certifications.

Q: Can I get a sample?

A: Yes, sample orders are available, with a lead time of 5 working days.

Q: Do you offer international shipping?

A: Yes, we use DHL, FedEx, UPS, and other shipping methods worldwide.

Q: How is the price determined?

A: Pricing is based on order quantity, specifications, and complexity. Bulk discounts are available.

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